Chapel B | Crestview Hills, KY | Boiler Replacement

Summary

Chapel B Boiler Replacement

Location: Crestview Hills, KY

Start Date: June 2025

Completion: July 2025

 

Project Overview

Building Management Partners is completing a critical boiler replacement at Chapel B to improve efficiency, reliability, and long-term sustainability. The original 1,430,000 BTU Teledyne boiler, installed in 1999, had reached the end of its 25-year ASHRAE life expectancy. After multiple failures during the last heating season, repairs became costly and downtime disruptive—making a full system upgrade the best solution.

This project introduces two high-efficiency Lochinvar FTX725N boilers, offering advanced performance, redundancy, and significant energy savings.

Scope of Work

  • Demolition & Removal of the existing 26-year-old Teledyne boiler (1,430,000 BTU, 2-stage, 82% efficiency)

  • Weekend Shutdown to drain the loop, adapt piping, and add isolation valves for two-boiler redundancy

  • Installation of (2) Lochinvar FTX725N Boilers

    • 725,000 BTU each

    • 97.2% efficiency

    • 7:1 turndown ratio per boiler (14:1 combined)

    • Includes condensate neutralizer kits and (2) ½ HP pumps

  • System Adaptations including gas piping, supply/return water lines, drains, flue piping, combustion air piping, and electrical

  • Electrical Upgrades with new circuits, pumps, and emergency shutoff switch

  • Bag Filter Housing Replacement with updated piping

  • Integration of Advanced Controls with outdoor air and loop temperature sensors programmed on an outdoor reset curve

  • Piping Insulation for improved thermal efficiency

  • Factory Startup & Commissioning with state of Kentucky boiler inspection and permits

  • Remote Monitoring via Lochinvar Con-X-Us app, enabling internet connectivity, real-time alerts, and performance tracking

Why It Matters

Replacing the outdated boiler with a dual high-efficiency system will:

  • Improve utility usage by reducing natural gas consumption by up to 40–50%

  • Provide redundancy in case of a failure, avoiding costly downtime

  • Enhance temperature control, comfort, and reliability

  • Reduce the building’s environmental impact and align with sustainability goals

Key Benefits

  • Increased energy efficiency: 97.2% compared to 82% on the previous unit

  • Lower operational costs: optmized turndown ratio reduces wasted fuel

  • Enhanced system reliability and performance: Dual boilers mean no single point of failure

  • Improved temperature control and comfort: better temperature control for year round comfort

Project Status Updates

We’ll be sharing progress updates and behind-the-scenes photos throughout the installation, so be sure to check back for the latest developments.

HOW CAN WE HELP?

Send us a note or reach out at..(859) 344-5200